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Concrete Cutting Tools: A Guide for Contractors

Milwaukee MXF315-0 MX FUEL 14" Cut-Off Saw w/ RAPIDSTOP Brake

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Concrete is one of the hardest materials to cut, and it gets even harder over time. Many jobs need you to cut it clean and cut fast. If you pick the right cutting tool, use the right blade, and control dust, you can cut concrete safely and keep the job moving.

This guide covers the concrete cutting tools contractors need to get through the work day, like saws, grinders, core drills, and diamond blades. You'll learn which tools to use, how blades differ, and when to choose wet or dry cutting.

What makes concrete hard to cut

Makita GA7021 7" Angle Grinder, 15 AMP, 8,500 RPM, 5/8"-11, AC/DC

Concrete often puts wear and tear on blades and tools. It's abrasive and is often reinforced with steel rebar or mesh. Cutting it creates heat, sparks, and very fine but dangerous dust. That dust can carry respirable crystalline silica, and long exposure can cause a lot of harm to your lungs. Not only that, but cutting concrete creates a lot of loud noise and vibration. Having a plan for what tools and equipment you need to accurately and safely cut concrete.

Key points:

  • Pick a tool that matches the depth and line of the cut.
  • Match the blade to the concrete and to the tool’s speed.
  • Control silica with wet cutting or a HEPA extractor.
  • Wear PPE. Eye protection. Hearing protection. Gloves. Boots. A respirator when risk calls for it.

Most of all, capture dust at the source. Keep the blade cool. Let the tool do the work.

Top Concrete Cutting Tools for Contractors

We carry an expansive lineup across Husqvarna, Milwaukee, Bosch, DeWalt, Makita, and more. Here are some of the most popular categories you'll find yourself using.

1) Handheld cut-off saws

Best for straight cuts in slabs, curbs, pavers, and blocks. Common blade sizes are 9 inches and 14 inches.

  • Husqvarna K770 14" gas cut-off saw
    A jobsite classic for outdoor cutting. Gas power for steady torque and deep cuts up to about 5 inches. Good for demo, sidewalks, and asphalt.
  • Milwaukee MX FUEL 14" cut-off saw
    Battery power for indoor or enclosed spaces. No fumes. Instant start. Great when you cannot run gas but need 14 inch depth and speed.
  • Milwaukee M18 FUEL 9" cut-off saw
    Smaller and lighter body. Good for wall openings, smaller trenches, and precise work.
  • DeWalt 60V 9" brushless cut-off saw
    Cordless option with strong torque and a familiar DeWalt battery ecosystem. Useful for quick cuts and flush cuts with rebar.

When to use: Demolition cuts, scoring slab lines, cutting pavers, trimming precast, trimming concrete pipe, cutting out door and window openings in block.

Good practice: Keep both a segmented diamond blade for speed and a turbo rim blade for balance of speed and finish. Wet cut outside when possible to control dust and extend blade life.

2) Angle grinders and surfacing grinders

Best for detail cuts, corners, score lines, and surface prep. Highly maneuverable.

  • Bosch GWX18V-13CN 18V PROFACTOR 5" - 6" X-LOCK Angle Grinder  
    Made for concrete, with a dedicated shroud that pairs with a dust extractor. Good for edges, high spots, and joint cleanup.

  • Makita GA7021 7" angle grinder
    A high-amp grinder that can cut and grind with the right 7 inch diamond blade. Good for trimming rebar, scoring, and tight access.

  • DeWalt 60V 7" brushless grinder with brake
    Cordless torque and a safety brake. Handy indoors and in lifts where cords are a pain.

When to use: Trim work near walls, removing lips or high spots, cleaning joints, cutting shallow chases, trimming sticking rebar, shaving patches.

Good practice: Use a turbo rim or segmented rim blade sized to the grinder. Fit a dust shroud and connect a HEPA extractor for indoor work.

3) Walk-behind floor grinders and saws

Best for big flat work and deep, straight cuts.

  • Husqvarna PG 450 planetary floor grinder
    A compact grinder for leveling, coating removal, and polishing prep. Folds for transport. Works wet or dry.
  • Husqvarna PG 280 floor grinder
    Single disc with edge reach. Good for glue and paint removal, feather edges, and small rooms.
  • Walk-behind floor saws (diesel or gas)
    Built for straight trench cuts, expansion joints, and full-depth slab removal. Choose based on blade size and horsepower needed.

When to use: Remove top coats, prep a slab for epoxy, correct flatness, open long trenches, and cut long joints straight.

Good practice: Use water for dust control when grinding large areas. Pair with an H-class extractor when running dry.

4) Core drilling tools and bits

Best for round openings with clean edges.

Wet core drill rigs 

With diamond core bits. Clean, round holes for pipe, conduit, and HVAC. Water cools the bit and suppresses dust.

Dry core bits

For light duty or when water is not allowed
Smaller holes and shallower depth. Use extraction to control dust.

When to use: Plumbing penetrations, electrical penetrations, anchor bolts, and handrail posts.

Good practice: Anchor the rig, plumb the column, and start slow. Use a steady feed. Let the diamonds work.

5) Diamond blades and accessories

The blade is the business end. Your cut depends on it.

Segmented rim blades
Fast cutting. Good airflow for cooling. Great for dry cutting and general concrete.

Turbo rim blades
Grooved rim for speed, plus a smoother edge. Good for mixed cutting and where you want cleaner edges.

Continuous rim blades
Best finish. Often used wet. More common on tile or stone, but can be used on concrete for very smooth edges.

Husqvarna Vari-Cut and Tacti-Cut lines
Workhorse blades for reinforced concrete, brick, and block. Choose a size to match your saw.

Milwaukee premium segmented and turbo blades
Durable options for handheld saws and grinders in sizes from 4-1/2 inch to 14 inch.

When to use: Choose segmented for faster processing in hard materials. Pick turbo when you want faster than continuous and smoother than segmented. Use water whenever possible to keep blades cool and long-lasting.

Wet vs dry cutting and dust control

Cutting concrete dry creates fine dust that can hang in the air. When that dust contains respirable crystalline silica, it is a hazard. Many contractors now plan their cuts around dust control.

  • Wet cutting is the simplest control. Water at the blade cools and knocks dust down. You will manage the slurry, but the air stays clearer. Wet cutting also helps diamond blades last longer.
  • Dry cutting with extraction uses a shroud and a HEPA extractor. Connect your grinder or saw to a dust extractor with an auto filter clean. Keep the hose intact and the fittings tight.

A simple rule: if you are inside or near people, plan for water or a HEPA extractor. Even outside, extraction helps the crew and the neighbors.

In a study conducted by Susan Shepherd, CIH, and Susan Woskie, PhD.Journal of Occupational and Environmental Hygiene, February 2013, they found that "In a series of controlled tests, wet cutting reduced the respirable dust concentration by 85% compared with dry cutting."

Quick selection charts

These charts give you a fast way to choose the right concrete cutting tools and blade. The first matches common jobs to the best tool based on depth and speed. The second matches material and finish needs to the right rim type, so you can cut cleaner, faster, and with less wear.

Match the tool to the task

Task

Depth

Speed

Best Tool Category

Typical Toolup pick

Cut doorway in block wall

4–5 in

High

14" handheld cut-off saw

Husqvarna K770 gas or Milwaukee MX FUEL 14"

Trim slab at a wall

1–2 in

Medium

7" grinder or 9" cut-off

Makita GA7021 with turbo blade or M18 FUEL 9"

Long trench in slab

3–5 in

High

Walk-behind floor saw

Husqvarna FS 400 LV Petrol Floor Saw with 20" Blade 

Remove epoxy on 2-car garage

Surface

Medium

Floor grinder

Husqvarna PG 450 or PG 280

Round opening for 4" pipe

4–6 in

Medium

Core drill + wet core bit

Wet core rig with diamond core bit

Chase for conduit in block

1 in

Medium

5" grinder with shroud

Bosch CSG15 

Blade type by material and goal

Material / Goal

Best Rim Type

Notes

General concrete, dry, fast

Segmented

Strong cooling, fast feed

Reinforced concrete, mixed use

Turbo

Good speed and cleaner edge

Precision edge, wet

Continuous

Smooth edge, slower feed

Brick and block

Segmented or Turbo

Pick size to match saw

Long life on hard mix

Premium segmented

Keep blade cool, dress if glazed

Concrete Cutting Tool Spotlights

Bosch GWX18V-13CN 18V PROFACTOR 5" - 6" Connected Ready X-LOCK Angle Grinder (Bare Tool)

Concrete jobs live and die by the setup, so this section highlights proven cutting tools and pairings that contractors reach for when they need clean results without wasting time. Each spotlight matches a tool to the kind of work it does best, such as demo cuts, indoor openings, tight-space trimming, surface prep, or full-slab grinding, plus the blade and dust-control add-ons that help it perform.

Husqvarna K770 14" gas cut-off saw + Husqvarna Vari-Cut S45 blade

This pair is a go-to for outdoor cutting. The K770 balances weight and power well. With a Vari-Cut S45 12 or 14 inch blade, you get a cut that stays fast through slab and curb. Many crews keep one saw set up for asphalt and one for concrete, each with the right blade.

Use it for: Sidewalk demo, curb work, driveway cuts, block wall openings, trench edges.
Good habits: Start the cut shallow to score a straight line, then go full depth. Let the blade spin up before feeding. Use water when you can.

Milwaukee MX FUEL 14" cut-off saw + Husqvarna or Milwaukee premium segmented blade

When you need deep cuts inside or in a space that can't handle fumes, this one is what you need. You still get a 14-inch blade with solid torque but without a gas engine. Plan your battery swaps and keep a vacuum nearby if you cut dry.

Use it for: Interior demo, hospital or school work, finished buildings with strict rules, high-rise work where fuel is a hassle.
Good habits: Pre-plan batteries and charging. Connect to a HEPA extractor when cutting dry. Keep the feed steady.

Milwaukee M18 FUEL 9" cut-off saw + 9" turbo blade

Compact size helps you in tight areas. You will not reach the depth of a 14 inch saw, but you gain control. The turbo rim helps keep the cut smooth.

Use it for: Small openings, trim cuts near walls, cutting pavers, cutting exposed rebar flush.
Good habits: Use both hands on the saw. Keep the guard set low. Take your time. Short cuts add up fast.

Bosch CSG15 5" surfacing grinder + HEPA extractor

This grinder was built for concrete. The shroud captures dust at the wheel. Pair it with a HEPA extractor and you can grind indoors while keeping the air cleaner. It shines for glue removal, edge cleanup, and joint smoothing.

  • Use it for: Edge work, patch removal, joint cleanup, small chases.
  • Good habits: Seat the shroud flat. Keep the hose straight to maintain airflow. Replace worn cup wheels early.

Husqvarna PG 450 or PG 280 floor grinder

Husqvarna 970755004 PG 450 Floor Grinder, 220-240V 1-Phase

Floor grinders save time on big slabs. The PG 450’s planetary head covers area fast and leaves a uniform profile. The PG 280 is nimble along walls and edges. Both can run wet or dry.

  • Use it for: Leveling slabs, removing epoxy or mastic, prep for coatings, and refinishing older floors.
  • Good habits: Start with a coarser grit to remove material, then step down to finer grits. Add water to cut dust. Vacuum slurry or dust as you go.

Safety and compliance on the jobsite

DeWalt DCG440B 60V MAX* 7 in. Brushless Cordless Grinder with Kickback Brake™ (Tool Only)

Concrete cutting is as much about control as power. Keep these habits.

  • Plan dust control before cutting. If you can wet cut, do it. If you must cut dry, use shrouds and an H-class or HEPA extractor with an auto filter clean. A tight hose and fittings matter as much as the vacuum.
  • Match PPE to the task. Safety glasses or a face shield, hearing protection, gloves, boots, and a respirator for dust work. Keep a first aid kit nearby. Keep a fire extinguisher handy when you expect sparks near flammables.
  • Keep blades healthy. Inspect for cracks, missing segments, or glazing. Dress glazed blades. Use the correct arbor. Tighten the flange. Never exceed the rated RPM.
  • Mind your body. Use two hands on saws. Set your feet. Work at waist height when you can. Share heavy lifting. Rotate tasks to cut down on vibration exposure.

According to OSHA's silica dust regulations, it's required "that workers’ RCS exposure be no more than the permissible exposure limit (PEL) of 50 μg/m3 (50 micrograms per cubic meter of air) over an eight-hour TWA (time weighted average). Workers should also have access to large washbasins and toiletries needed to clean up after a day's work."

Deep Dive on Diamond Blades

Milwaukee 49-93-7540 14" Diamond Ultra Segmented Blade

Diamond blades do not “cut” the way a wood saw does. They grind with small industrial diamonds bonded in segments. Heat and dust are your enemies. Cooling and clean air keep diamonds sharp and exposed.

Bond hardness: Hard bond for soft material. Soft bond for hard material. If you are cutting very hard concrete, use a softer bond so new diamonds expose quickly. If you are cutting green or softer masonry, use a harder bond so segments wear slower.

Segment style:

  • Segmented for dry speed.
  • Turbo for mixed speed and edge quality.
  • Continuous for the smoothest edge when wet.

Dress the blade: If a blade feels slow, “dress” it by making a few cuts in an abrasive block or cinder to expose fresh diamonds.

Size and arbor: Match the blade to the saw. A 14-inch saw needs a 14-inch blade with the right arbor. Do not run a larger blade than the guard allows.

Corded, gas, or battery: how to choose

  • Gas saws give you steady power and depth outside. They handle long cuts well. They are loud and make fumes. Best outdoors.
  • Battery saws give you clean power and fast setup. No fuel. Ideal indoors or in lifts and tight spaces. Plan your battery swaps and charging.
  • Corded grinders are light and steady, great with a dust shroud. They need power on site and a smart cord plan.
  • Walk-behind units can be gas, diesel, propane, or electric. Pick based on site rules and the length of the cut.

Key Takeaways for Concrete Cutting

Concrete cutting gets a lot easier when you treat it like a system, not a single tool. Start with the cut requirements, then match the right cutting tools and diamond blade to the material, depth, and finish you need. From there, lock in dust control with wet cutting or a HEPA extractor, and back it up with the right PPE and safe handling habits. With a solid setup, you get faster cuts, longer blade life, cleaner air on the jobsite, and results you can be proud of.

Frequently Asked Questions

Wet cutting or dry cutting. Which is better?

Wet cuts control dust and extend blade life. Dry cuts are simpler but need extraction and careful technique. If you can run water, do it. If not, use a shroud and a HEPA extractor.

Can I cut rebar with a concrete blade?

Yes, with the right diamond blade. Expect slower feed when you hit steel. Keep the blade straight. Do not force it. If you have a lot of rebar to cut, consider switching to a metal-rated diamond blade or use a grinder with a dedicated wheel for the steel segments, then return to the concrete blade.

Why is my blade slowing down?

It may be glazing. Dress it on an abrasive block. It may be overheating. Add water or lighten feed pressure. Check that your RPM and direction arrows match the blade spec.

My grinder dust shroud clogs. What do I do?

Use an extractor with auto filter clean. Keep the hose as short and straight as you can. Use fleece bags to protect the HEPA filter. Empty the canister before it is jammed full.

Do I need a respirator if I wet cut?

Water knocks dust down, but some mist and dust can still escape. Only about 85% of silica is prevented when cutting wet, therefore, it's imperative to still use a respirator while working.