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Eye injuries happen fast. One second, you're cutting rebar, grinding welds, or mixing concrete. The next second, you've got metal shavings, dust, or chemicals in your eye, and your response has to be faster than the injury.
The U.S. Bureau of Labor Statistics reports that close to 20,000 workplace eye injuries happen each year, and many of them lead to employees missing at least one day of work to recover.
OSHA estimates that eye injuries on the job amount to roughly $300 million annually in workers’ compensation, medical expenses, and lost productivity.
The good news?
It’s believed that using the right protective eyewear could prevent about 90% of all eye injuries.
This First Aid Only guide breaks down everything you need to know about jobsite eye safety, from understanding OSHA requirements to choosing the right eyewash station for you and your crew.
Why Are Eye Injuries So Common?
If you work in construction, welding, plumbing, electrical, or any hands-on trade, you face eye hazards every day. The statistics tell a sobering story. According to Hexamor.com, men between the ages of 25 and 44 account for roughly 80% of workplace eye injury cases, and about 40% of these injuries occur in fields like manufacturing, construction, and mining.
According to the U.S. Bureau of Labor Statistics, construction trades workers reported about 2,120 eye-related injuries or illnesses in 2020, while material moving workers had roughly 1,860 cases. Within the construction trades, more than 31% of these incidents involved construction laborers, and nearly 23% were attributed to electricians.
These figures underscore how frequently eye hazards arise in physically demanding, high-risk work environments.
The Electronic Library of Construction Occupational Safety & Health notes that around 2,000 workers suffer eye injuries on the job each day.
Many of these injuries lead to long-term vision issues, and the costs to employers and insurance providers reach into the millions annually. These figures highlight just how crucial proper eye protection is in everyday work environments.
These hazards include:
- Dust and debris
- Chemical exposure
- Metal shavings and sparks
- Cement and mortar
- Caustic materials
Types of Eyewash Solutions and When to Use Them
Personal Eyewash Bottles: Quick Response for Small Crews
Personal eyewash bottles are your first line of defense. They're small, portable, and perfect for immediate flushing while you get to a bigger station.
1 oz bottles like the First Aid Only 7-008-001 or K708 are compact enough to keep in a tool belt, first aid kit, or truck. They provide quick relief from dust, debris, or minor irritants. The H703 package gives you a dozen 1 oz bottles, perfect for distributing across multiple trucks or crew members.
4 oz bottles like the 7-006 give you more flushing capacity. They're still portable but provide longer flushing time. Some come in kits with eye pads and bandage strips, like the 7-600, which is useful for treating minor eye injuries.
When to use personal bottles: mobile crews, light-duty work, as backup to larger stations, or in truck first aid kits.
Single and Double Bottle Eyewash Stations: Wall-Mounted Solutions
Wall-mounted bottle stations work well for shops, job trailers, and smaller facilities. They're easy to install, don't require plumbing, and meet ANSI requirements when used correctly.
Single 16 oz stations like the 24-000-001 provide enough solution for one person to flush both eyes. The Single 16 oz. Eye Wash Station with a 25 Person First Aid Kit provides an OSHA-compliant first aid solution. Eye Wash solution helps to clear eyes of foreign material such as dust, pollen, and chemicals, and to relieve itching and burning of the eyes and skin. Tamper-evident bottles are FDA-approved and ensure sterility of the eyewash solution.
These are popular for small shops, service trucks with mounted stations, or low-hazard areas. The 24-500-001 comes with an OSHA first aid kit attached, giving you eye care and general first aid in one unit.
Double 16 oz stations like the 24-102-001 give you two bottles in one station. This provides backup if one bottle gets used or contaminated. It also works if two workers need eyewash at the same time, though this is rare.
Single 32-oz stations like the 24-202-001 provide more flushing capacity for one person. A bottle of sterile isotonic buffered solution for washing, flushing, and irrigating the eyes and skin helps clear the eyes of foreign material such as dust, pollen, and chemicals, and relieve itching and burning.
The plastic squeeze bottle and nozzle help create a fluid stream to direct the solution into the affected areas. These work well in areas with higher chemical exposure or when you want a longer flushing time available.
Double 32 oz stations like the 24-300-001 give you maximum capacity in a portable bottle station. Use these in fabrication shops, plumbing shops, or anywhere workers handle aggressive chemicals regularly.
Triple bottle stations like the 24-308 provide three 8-oz bottles. While each bottle is smaller, having three gives you options for multiple users or extended flushing. Bottles of sterile isotonic buffered solution for washing, flushing, and irrigating the eyes and skin help clear the eyes of foreign material such as dust, pollen, and chemicals and relieve itching and burning.
Gravity-Fed and Full-Duration Stations
When you work with dangerous chemicals or need to meet full ANSI compliance, gravity-fed stations are your best choice.
The 16-gallon gravity-fed station (91288) provides a full 15 minutes of flushing for one person or 7.5 minutes for two people. It doesn't need electricity or plumbing as it works by filling the tank with potable water and mounting it where you need it. The water flows by gravity when you activate the station.
These stations operate in remote locations, temporary job sites, or permanent facilities without easy access to plumbing. They're popular in industrial facilities, chemical storage areas, and metal fabrication shops.
The HAWS 15-minute eyewash station (M7501), on the other hand, is another professional-grade plumbed station that meets full ANSI requirements. This portable gravity-operated eyewash station features a 9-gallon capacity.
This is an FDA-approved high-density green polyethylene tank that provides for a full 15 minutes of full pattern flushing at .4 GPM. It is certified by CSA to meet the ANSI Z358.1 Standard for Emergency Eyewash and Shower Equipment.
This is what you'll find in serious industrial facilities where chemical exposure is a daily risk when on the jobsite.
Eyewash Station Accessories That Improve Compliance
Having an eyewash station is one thing. Keeping it functional and compliant is another. These accessories help.
Eyewash additive (90496) conditions the water in gravity-fed stations to prevent bacteria growth and extend the shelf life of the water. Replace it according to the manufacturer's schedule, usually every few months.
Alarms (91289 or 91290) attach to gravity-fed stations and alert you if someone uses the eyewash or if it gets tampered with. This helps track usage for compliance records and ensures injured workers get immediate help.
Metal stands (91291) elevate gravity-fed stations to the right height and make them visible. ANSI requires eyewash stations to be clearly marked and easy to access. A proper stand ensures workers can find and use the station quickly.
Eye Care Beyond the Initial Flush
Flushing is critical, but you also need supplies to treat eye injuries after the initial emergency response.
Sterile eye cups (7-110 or 7-111) help rinse eyes thoroughly. They create a seal around the eye so you can flush properly. The 10-pack (7-110) works for facilities with multiple workers. Single-use cups (7-111) are better for small crews or infrequent use.
Non-sterile eye cups (7-1100 or M795) work for less critical situations or as backup supplies. They cost less but don't meet medical sterility standards.
Sterile eye pads with adhesive strips (7-200 or 7-002-001) protect injured eyes after flushing. They keep debris out and hold the eye closed if needed while getting medical help.
Eye drops (M702) soothe irritated eyes after minor exposure to dust or debris. They're not for chemical burns, but they help with general eye irritation that happens on jobsites.
Lens cleaning wipes (91294 for 50-count or 91295 for 100-count) keep safety glasses clean so workers actually wear them. Dirty safety glasses are safety glasses that end up on top of your hard hat instead of protecting your eyes.
Contact lens cases (7-402) help workers who wear contacts remove them before flushing their eyes. Chemicals can get trapped under contact lenses, so removing them is important during an eye emergency.
The Eye Care Treatment Pack (91168) bundles multiple eye care items in one package. It's useful for first aid kits or facilities that want everything in one spot.
OSHA and ANSI Basics for Emergency Eyewash
OSHA takes eye safety very seriously and you should too. If your jobsite or shop has materials that can harm eyes, you need eyewash equipment.
Here's everything you need to know.
When Is an Eyewash Station Required?
OSHA's regulation is clear. There is no rule-breaking when it comes to these regulations and it can mean life or death without them.
According to 29 CFR 1910.151(c): "Where the eyes or body of any person may be exposed to injurious corrosive materials, suitable facilities for quick drenching or flushing of the eyes and body shall be provided within the work area for immediate emergency use"
This requirement applies whenever employees work with corrosive materials, irritants, or other substances that can injure eyes. This includes:
- Acids and alkalis
- Cement and concrete
- Drain cleaners and degreasers
- Solvents and paint thinners
- Metal dust and grinding debris
- Battery acid
- Refrigerants
-
Any material with a hazard warning for eye contact
If the safety data sheet (SDS) says to flush eyes after exposure, you need eyewash equipment nearby.
The 10-Second Rule
ANSI Z358.1 is the standard that covers emergency eyewash and shower equipment.
The most important rule: eyewash stations must be within 10 seconds or 55 feet of the hazard.
Why 10 seconds? Because every second counts when chemicals are burning your eyes.
OSHA emphasizes that "The employee (who may be partly blinded by chemicals in the eyes) must be able to reach and use the eyewash and/or body drenching equipment within 10 seconds."
An injured worker should be able to reach the eyewash station in 10 seconds without having to open doors, go up stairs, or navigate obstacles.
This means if you're working with drain cleaner in a basement bathroom, you need eyewash in that basement. If you're mixing concrete on the third floor of a building, you need eyewash on that floor.
Plumbed Stations vs. Portable Stations
Plumbed eyewash stations connect directly to your water supply. They provide 15 minutes of continuous flushing, which is what ANSI requires for full compliance.
ANSI/ISEA Z358.1-2014 is built on widely accepted medical guidance stating that a continuous 15-minute rinse with proper flushing fluid is the most effective immediate response for minimizing damage from corrosive or caustic chemical splashes.
This standard essentially sets the benchmark for what real emergency first aid should look like in these situations, emphasizing the importance of a thorough, uninterrupted flush. These work well in permanent shops, fabrication facilities, and industrial settings.
Portable stations include gravity-fed tanks and bottled eyewash units. They work for temporary jobsites, remote locations, or as backup to plumbed stations. While they may not provide a full 15 minutes of flushing, they're better than nothing and often required in construction work.
Personal eyewash bottles (1 oz to 4 oz) are for immediate response while getting to a full eyewash station. They're not a replacement for larger stations, but they're critical for first response.
Pairing Eyewash with First Aid
Eye safety works best as part of your overall jobsite first aid plan. Consider pairing eyewash stations with first aid cabinets.
The 90575 is a 3-shelf ANSI B+ metal cabinet that holds comprehensive first aid supplies. Mounting this near your eyewash station means workers have everything they need for various injuries in one location.
Larger facilities might use the 90576 (4-shelf cabinet) or 91340 (3-shelf 2021 ANSI B+ cabinet with meds). The biggest operations can go with the 91341 (5-shelf cabinet with meds).
These cabinets include bandages, burn care, bleeding control, and other supplies. Combining them with eyewash stations creates a complete emergency response zone.
Final Thoughts on First Aid Only Jobsite Eye Safety
Eye injuries can end careers. They can also cost your company serious money in medical bills, insurance claims, and OSHA fines. But they're preventable with the right equipment and proper training.
Start with understanding your hazards. What chemicals do you use? What kind of debris do workers face? How many people need protection?
Then match your eyewash setup to those hazards. Small crews can start simple with bottle stations and portable units. Larger operations or facilities with aggressive chemicals need gravity-fed or plumbed stations.
Eye safety isn't complicated, but it requires planning and the right equipment. Take the time to set up your jobsite correctly. Your crew's eyesight depends on it.
Frequently Asked Questions
Does OSHA require eyewash stations on construction sites?
Yes. OSHA requires eyewash equipment wherever workers may be exposed to injurious corrosive materials. This includes work with cement, drain cleaners, battery acid, solvents, refrigerants, and any material with an eye hazard warning on the safety data sheet.
What is the 10-second rule for eyewash stations?
OSHA requires that workers must be able to reach and use eyewash equipment within 10 seconds of exposure. This typically translates to about 55 feet of unobstructed travel distance from the hazard to the eyewash station.
Can I use personal eyewash bottles instead of a full station?
Personal eyewash bottles (1 oz to 4 oz) are for immediate first response only. They don't replace full eyewash stations. ANSI requires 15 minutes of continuous flushing for chemical exposures, which personal bottles can't provide. Use bottles for immediate relief while getting to a proper station.
Do eyewash bottles expire?
Yes. Eyewash solution has expiration dates printed on the bottles. Expired solution may not be sterile or effective. Check bottles during weekly inspections and replace them before they expire.
Are First Aid Only eyewash stations OSHA compliant?
Yes. First Aid Only eyewash stations meet OSHA requirements for emergency eye care. The bottles contain FDA-approved, sterile isotonic buffered solution. Many models, like the HAWS M7501, are certified to meet ANSI Z358.1 standards for emergency eyewash equipment.