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Greenlee 6810 Ultra Cable Feeder: Complete Guide to Dual-Motor Cable Feeding

Greenlee 6810 ultra cable feeder

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Running large-diameter cable on a commercial or industrial job is a two-part problem. A cable puller is able to handle the pulling end. What often gets overlooked is the feeding end (pulling cable off the reel and directing it into conduit or cable tray at a controlled rate). 

If you're having to feed cable by hand, things can quickly go wrong. Big wire is heavy, friction is high, and trying to keep pace manually with a tugger running at variable pull speeds puts everyone at risk of cable damage, mis-feeds, and injury.

Built to handle the feed side of a large cable pull, the Greenlee 6810 Ultra Cable Feeder runs at variable speeds from 4 to 36 feet per minute, uses dual motors to drive both wheels simultaneously, and accommodates up to 3.5" cable diameter, or multiple simultaneous runs of 250 MCM, 500 MCM, or 750 MCM. 

It's designed for one-person operation, ships with a pendant and hand switch for control at the feed point, and supports both top-loading and end-loading for different job configurations.

What Does the Greenlee 6810 Come With?

Greenlee-6810-Cable-Feeder

Kit Contents

  • (1) Greenlee 6810 Ultra Cable Feeder, 115 VAC / 15A
  • Pendant controller
  • Toggle hand switch

Optional accessory: Foot switch (model 445) sold separately for hands-free feed control at the conduit entry point.

Important Note Before You Buy

Greenlee designed the 6810 to feed cable off reels into conduit or cable tray. It's NOT intended to pull cable or rope through conduit. That's the function of a cable puller such as the Greenlee Super Tugger series. It works in coordination with a cable puller, not as a replacement for one.

Looking for a Greenlee Tugger Instead?

What Is the Greenlee 6810 Ultra Cable Feeder?

Greenlee-6810-Cable-Feeder

Designed for the same class of commercial and industrial wire pull jobs where you'd also be running a cable puller, the Greenlee 6810 Ultra Cable Feeder is an electrically powered machine that pulls cable off reels and directs it into conduit or cable tray at a controlled, variable speed. It doesn't replace a cable puller; it works alongside one. While the puller draws wire through the conduit at the far end, the 6810 controls how fast cable is delivered from the reel to the conduit opening and keeps everything synchronized.

Running on 115 VAC / 15A power, feed speed ranges from 4 to 36 feet per minute. Two independent motors drive the machine's traction wheels, one for each side of the cable, so force is applied equally from both sides rather than relying on a single drive point. Cable up to 3.5" in diameter can pass through the machine, and it supports simultaneous feeding of multiple cables: up to eight runs of 250 MCM, six runs of 500 MCM, or five runs of 750 MCM in a single pass.

Weighing in at 285 lbs. and measuring 41" x 27.5" x 37.5", it's a stationary unit positioned at the reel end of a pull to manage cable delivery into the system. Two loading methods are built in, top-loading and end-loading, to fit different job configurations and reel positions. Updated tires provide improved traction on low-friction cable jackets, which matters when you're feeding XLPE, THHN, or other slicker cable types under load.

Specifications for the Greenlee 6810

Specs
Value
Model 6810 Ultra Cable Feeder with Hand Switch
Sub-Brand
Ultra Cable Feeder (Greenlee)
Voltage
115 VAC
Amperage
15A
Frequency
60 Hz
Drive System
Dual motors, one per traction wheel
Feed Speed
4 to 36 feet per minute (1.2 to 11 meters per minute), variable
Max Cable Diameter
3.5" (88.9 mm)
Max Tractive Force, Single Cable
200 lbs. (890 N)
Max Tractive Force, All Cables
800 lbs. (3,560 N)
Multi-Cable Capacity
8 x 250 MCM, 6 x 500 MCM, or 5 x 750 MCM
Max Reel Weight Supported
Approx. 25,000 lbs. (11,300 kg)
Cable Loading Methods
Top-loading and end-loading
Controls Included
Pendant controller and toggle hand switch
Optional Control
Foot switch (model 445), sold separately
Tire Design
Updated tires for improved traction on low-friction cable
Weight
285 lbs.
Dimensions
41" L x 27.5" W x 37.5" H
Intended Use
Feeding cable off reels into conduit or cable tray (NOT for pulling cable through conduit)

Dual-Motor Drive System

Greenlee-6810-Cable-Feeder

Single-drive cable feeders push cable from one side only. That works on lighter wire, but on larger MCM sizes and multi-cable pulls, a single drive point creates uneven force across the cable and increases the risk of slippage, especially on smoother jacket materials. When the feeder slips while the puller's still running, you're either getting no feed or you're feeding inconsistently, which can cause the cable to pile up at the conduit entrance or bind at the first bend.

On the 6810, two independent motors each drive one traction wheel, simultaneously applying equal force to both sides of the cable. That bilateral drive arrangement improves grip and maintains consistent feed speed across the full diameter of whatever you're running through the machine. It's particularly relevant when feeding multiple cables at once, where maintaining even pressure across the cable bundle keeps everything moving through the conduit entry cleanly without one side getting ahead of the other.

Greenlee specifically designed the updated tire material to improve traction on low-friction cable jackets: the kind of smooth XLPE and nylon-jacketed wire common in larger feeder and distribution runs, where older tire compounds would slip or require excessive clamping force that could damage the cable jacket. It's a detail that makes a real difference when you're feeding multiple large conductors under load.

Variable Speed Control and Hand Switch

Greenlee-6810-Cable-Feeder

Feed speed is adjustable from 4 to 36 feet per minute, and matching that rate to the cable puller at the far end is how you keep consistent tension on the cable throughout the pull. Run too slow and the puller builds up cable tension that can damage the jacket at bends. Run too fast and the cable piles up at the conduit entry and creates a jam. Getting that sync right is what separates a clean pull from a problem pull.

For control at the feed point, the machine ships with both a pendant controller and a toggle hand switch. An operator can start, stop, and adjust speed from the pendant without walking back to the main unit, which is essential for one-person operation. When you're managing the cable at the conduit entry solo, you need to control the feed rate in real time without leaving the pipe.

When neither the pendant nor the hand switch is practical, say when both hands are occupied guiding multiple conductors into a sweep, the optional foot switch (model 445) is available and covered in its own section below.

Top-Loading and End-Loading: Two Ways to Feed

How you load the 6810 depends on how the reel is positioned relative to the feeder and conduit entry on your specific job. Two methods are built in, with no special attachments required for either.

Top-loading feeds cable downward into the machine from above. It's typically the right call when the reel is positioned directly behind or adjacent to the feeder and cable can be directed down into the drive wheels from the top of the unit. This is the more common configuration for standard floor-level pulls where the reel and feeder are at the same elevation.

End-loading feeds cable horizontally through the end of the machine. You'd use this when the cable path is running laterally from the reel into the feeder, for example when the reel is at a different elevation or when pull routing requires a more horizontal approach angle before the cable enters the conduit.

Having both options means you don't have to reposition major equipment just because the reel location or conduit entry angle changes from one setup to the next. It's a practical feature that adds flexibility on jobs where the layout isn't always cooperative.

Cable Capacity and MCM Configurations

Cable Size
Max Simultaneous Conductors
Max Total Tractive Force
250 MCM
8 conductors
800 lbs. (3,560 N)
500 MCM
6 conductors
800 lbs. (3,560 N)
750 MCM
5 conductors
800 lbs. (3,560 N)
Single cable (any size)
1 conductor up to 3.5" OD
200 lbs. (890 N)

At a 3.5" maximum cable diameter, the 6810 covers all of the MCM sizes above and most standard feeder and distribution cable you'd encounter in commercial and industrial work. A reel weight capacity of roughly 25,000 lbs. means it can support fully loaded large-conductor reels without modification or supplemental reel stands beyond what the application already requires.

When you're feeding multiple conductors, all cables run in parallel through the drive wheels. Dual-motor operation maintains consistent tension across the entire bundle, which reduces the risk of one conductor getting ahead of the others and creating a binding condition at the conduit entry or the first sweep in the run.

Optional Foot Switch (Model 445)

Greenlee-6810-Cable-Feeder

Out of the box, the 6810 ships with a pendant and toggle hand switch for feed control. In most one-person setups, that's all you need: the operator manages the cable at the conduit entry and uses the pendant to control feed speed. But there are situations where both hands are genuinely needed at the conduit opening, whether you're managing multiple conductors into a sweep, guiding stiff large-diameter cable around a fitting, or directing cable into a cable tray while handling slack on the feed side.

That's where the optional foot switch (model 445) earns its place. With it, you can start and stop the feeder with a foot press without releasing the cable. It's a simple accessory that solves a real problem on larger pulls where cable management at the entry point demands both hands. If you're regularly running 500 MCM or 750 MCM pulls, or multi-conductor pulls into cable tray, it's worth budgeting the foot switch alongside the 6810 from the start.

Who Is the Greenlee 6810 Built For?

Greenlee-6810-Cable-Feeder

Good fit if you are:

  • Pulling large-diameter feeder or distribution cable (250 MCM through 750 MCM) on commercial or industrial jobs
  • Running multi-conductor pulls where keeping all cables moving at the same rate into the conduit entry matters
  • Feeding cable into cable tray at production volume where manual feeding isn't practical
  • Operating with a cable puller at the pull end and needing to synchronize feed speed to pull speed
  • Looking to run the feed end of a pull with a single operator rather than a two- or three-person crew
  • Working on 115 VAC / 15A power (standard job site circuit)

May not be the right fit if you are:

  • Trying to pull cable or rope through conduit; the 6810 feeds cable off reels and isn't a cable puller
  • Running smaller wire sizes where a manual feed is fast and practical
  • On a job with no cable puller at the far end; the feeder works in coordination with a puller, not as a standalone pulling device
  • Looking for a 220V / 50 Hz unit; the standard 6810 is 115 VAC / 60 Hz, though the 6810-22 model is available for 220V international applications

The Bottom Line

Few pieces of equipment on a large cable pull get less attention than the feed end, and that's exactly what the Greenlee 6810 Ultra Cable Feeder is built to fix. It's not a cable puller and it's not a general-purpose wire handling tool. What it is, specifically, is a well-engineered machine for getting 250, 500, or 750 MCM cable off the reel and into the conduit at the right speed, without slipping, without jamming, and without putting a helper on manual feed duty while a tugger runs at the other end of the run.

Dual-motor drive, updated tire design, variable speed synchronization, and two loading methods are all aimed at one outcome: a clean, controlled, repeatable feed that matches pull speed and protects the cable. At 285 lbs. with a 3.5" diameter capacity and support for multi-conductor configurations up to eight simultaneous runs, it covers the full range of cable sizes you'd encounter on a commercial or industrial distribution job.

Backed by Greenlee's warranty and service network, compatible with the optional 445 foot switch for hands-free operation, and supported by documentation and demos at youtube.com/GreenleeDEMO, the 6810 is worth a close look any time you're planning a major cable pull and want a professional setup on both ends of the run.

Frequently Asked Questions

What is the Greenlee 6810 designed to do?

It's designed to pull cable off reels and feed it into conduit or cable tray at variable speeds synchronized with a cable puller. It's not a cable puller and it doesn't pull cable through conduit. It feeds cable from the reel end of a pull, working in coordination with a puller at the other end of the conduit run.

How many cables can the 6810 feed at one time?

Up to eight 250 MCM conductors, six 500 MCM conductors, or five 750 MCM conductors simultaneously. Maximum cable diameter for a single cable is 3.5" (88.9 mm). Total tractive force across all cables combined is 800 lbs. (3,560 N).

What is the feed speed range on the 6810?

Feed speed is variable from 4 to 36 feet per minute (1.2 to 11 meters per minute). You adjust it to match the pull speed of the cable puller at the far end of the conduit run.

Why does the 6810 use two motors?

Dual motors drive both traction wheels independently, one on each side of the cable. That arrangement provides equal pulling force from both sides, improving grip and reducing slippage on larger-diameter cables and multi-conductor bundles. A single-drive system only pushes from one side, which can cause uneven feed and increased slippage on heavy or smooth-jacketed cable.

What are the two loading methods and when do you use each?

Top-loading feeds cable down into the machine from above and is used when the cable path approaches the feeder from above, which is typical when the reel is behind or adjacent to the feeder at floor level. End-loading feeds cable horizontally through the end of the machine and is used when the cable approaches at a more horizontal angle based on reel position or pull routing. Both methods are built into the 6810 with no special attachments required.

Does the 6810 come with a foot switch?

No. It ships with a pendant controller and a toggle hand switch. The foot switch (model 445) is sold separately and is recommended for applications where the operator needs both hands free at the conduit entry to manage cable direction on large-diameter or multi-conductor pulls.

What power supply does the 6810 require?

Standard units run on 115 VAC / 15A / 60 Hz, which is a standard North American job site circuit. A 220V version (model 6810-22) is available for international or 220V applications.

What is the maximum reel weight the 6810 can support?

It's rated to support reel weights up to approximately 25,000 lbs. (11,300 kg), which covers the full range of large conductor reels used in commercial and industrial feeder and distribution installations.

What cable pullers does the 6810 pair with?

It's designed to work alongside any electric cable puller by matching feed speed to the puller's pull speed. Common pairings include Greenlee's Super Tugger series (models 6004 and 6005) and other high-capacity tuggers used in commercial and industrial work. It doesn't need to be the same brand as the puller; any setup where feed speed can be synchronized with pull speed will work.